Introduction of Citric Acid
Citric acid is an important organic acid that is soluble in water and is a natural preservative and food additive. According to the difference of its water content, it can be divided into citric acid monohydrate and anhydrous citric acid. It is the most important organic acid widely used in food, pharmaceutical, daily chemical and other industries due to its physical properties, chemical properties and derivative properties.
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Citric Acid Production Process(raw material: corn)
Corn
01
Pretreatment Stage
Pretreatment Stage
Corn stored in the temporary storage bin is transported via a bucket elevator to the pulverizer's temporary storage bin. It undergoes metering, pulverization, air conveying, cyclone separation, screw conveying, and dust removal before the powdered material is fed into the mixing tank. In the mixing tank, water is added, heated, and mixed with amylase to produce corn slurry. The slurry is pumped for jet liquefaction. The liquefied liquid is filtered through a plate-and-frame filter press. The filter residue is dried in a tube bundle dryer and packaged, while the filtered clear sugar liquid is used for fermentation.
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02
Fermentation Stage
Fermentation Stage
The clear sugar liquid from the pretreatment section is used as the carbon source for fermentation. Qualified microbial strains are introduced, and sterile air is supplied. The temperature is controlled by cooling through internal and external coils in the fermentation tank, maintaining appropriate temperature and air volume for citric acid fermentation. After fermentation, the fermentation broth is temporarily stored in a transfer tank, then heated and sterilized through a heat exchanger. It is separated using a plate-and-frame filter press, with the liquid sent to the extraction section and the solid wet acid residue dried in a tube bundle dryer, cooled by air conveying, and packaged for external sale.
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03
Extraction Stage
Extraction Stage
The citric acid fermentation clear liquid from the fermentation section is divided into two parts for TCC neutralization reaction and DCC neutralization reaction. One part of the clear liquid is mixed with dilute DCC acid and enters the TCC reaction unit to react with calcium carbonate, forming calcium citrate. The other part of the clear liquid reacts with calcium citrate produced from the DCC neutralization to form calcium hydrogen citrate. The slurry from both TCC and DCC neutralization reactions is separated using a vacuum belt filter. The calcium hydrogen citrate filter cake from the DCC neutralization is used in the acidolysis reaction unit, where it is mixed with concentrated sulfuric acid. The resulting reaction slurry is separated by a vacuum belt filter, and the filtrate undergoes further filtration through a two-stage plate-and-frame filter press to obtain refined acidolysis liquid. The calcium sulfate filter cake separated by the vacuum belt filter is transported to the calcium sulfate storage via a screw conveyor. The refined acidolysis liquid is passed through a decolorization column and anion-cation exchange devices before being sent to the refining section for concentration.
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04
Refined Stage
Refined Stage
The refined acidolysis liquid from the extraction section is concentrated, then crystallized by cooling. It is separated using a centrifuge to obtain wet monohydrate citric acid crystals. The wet crystals are dried in a fluidized bed dryer, screened, and fed into a storage bin. After weighing, packaging, and metal detection, the final monohydrate citric acid product is obtained.
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Citric Acid
COFCO Technology & Industry Technical Advantages
I.Fermentation Technology
COFCO Technology & Industry employs high-efficiency microbial fermentation technology, utilizing superior strains such as Aspergillus niger as the core to achieve high-yield, low-cost citric acid production. Through directed strain improvement using genetic engineering and metabolic engineering techniques, fermentation efficiency and product yield are significantly enhanced, maintaining a continuous technological leadership position in the industry.
II.Process Technology
COFCO Technology & Industry has innovatively developed the calcium hydrogen citrate extraction process and successfully implemented it on a large-scale industrial level. This process offers the following advantages:
Significantly reduces acid and alkali consumption, lowering production costs;
Effectively treats high-concentration organic wastewater, reducing pollutant emissions;
Achieves green production by reducing environmental impact through clean production technologies.
Food
Pharmaceutical Industry
Oil Industry
Textile Industry
Plastics
Cosmetic
Organic Acid Projects
10,000 tonnes of citric acid per annum
10,000 tonnes Citric Acid Project
Location:
Capacity: 10,000 tonnes
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160,000 ton Citric Acid Project
160,000 ton Citric Acid Project
Location:
Capacity: 160,000 t/y
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Frequently Asked Questions
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CIP cleaning system device is a non-decomposable production equipment and a simple and safe automatic cleaning system. It is used in almost all food, beverage and pharmaceutical factories.
A Guide to Pressed and Extracted Oils
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There are significant differences between the pressed oil and extracted oil in terms of processing techniques, nutritional content, and raw material requirements.
Scope of Technical Service for Grain-based Biochemical Solution
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At the core of our operations are internationally advanced strains, processes, and production technologies.
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